Laser Engraver Settings by Material — Complete Chart
This is the master reference page for diode laser settings across 15+ materials. Separate tables for 10W and 20W optical output machines cover power%, speed (mm/min), passes, air assist, and notes for each material and operation. These are calibrated starting points — always test on scrap before running a full job, as machine-to-machine variation, lens condition, and material supplier differences all affect real-world results.
Important Caveats Before You Start
Wattage labeling: Many diode laser machines advertise electrical input wattage, not optical output wattage. A machine marketed as "40W" may deliver 10–20W of actual optical power. The tables below are organized by optical output (10W optical and 20W optical). If you are unsure of your machine's actual optical output, check the manufacturer specification sheet for "optical power" or "laser power output."
Test on scrap: These are starting-point settings derived from typical diode laser performance. Your machine, your material batch, and your air assist setup will all vary. Run a small test pattern on a scrap piece before committing to any full job. For cutting operations, a fast test grid across a few cm of material tells you exactly which speed cuts through. This step is not optional for production work.
Without air assist: If your machine does not have air assist, reduce speed by 30–40% from the cutting settings in these tables, and expect more charring on cut edges. Air assist has a significant impact on effective cutting power.
Materials not listed: If a material is not in this table, either it is not laser-compatible or it requires additional research before use. See the materials you should not laser guide before experimenting with unknown materials.
10W Optical Output Diode Laser — Settings by Material
Settings assume air assist enabled unless noted. Speeds in mm/min. "Cut" = through cut; "Engrave" = surface marking.
| Material | Thickness | Operation | Power (%) | Speed (mm/min) | Passes | Air Assist | Notes |
|---|---|---|---|---|---|---|---|
| Birch ply (laser-grade) | 3mm | Cut | 100% | 400 | 1–2 | On | Void-free ply cuts most reliably |
| Birch ply (laser-grade) | 6mm | Cut | 100% | 250 | 3–4 | On | Focus mid-material for 6mm+ |
| Basswood | 3mm | Cut | 100% | 450 | 1–2 | On | Softer than birch, cuts slightly faster |
| MDF | 3mm | Cut | 100% | 350 | 2–3 | On | Heavy smoke; clean lens frequently |
| Pine (solid) | 6mm | Cut | 100% | 200 | 4–5 | On | Resin pockets cause inconsistency |
| Balsa | 3mm | Cut | 90% | 600 | 1 | On | Very soft — reduce power vs birch |
| Cast acrylic (dark/opaque) | 3mm | Cut | 100% | 250 | 2–3 | Low | Dark colors only; low air assist |
| Leather (veg-tan) | 2mm | Cut | 90% | 500 | 1 | On | Real leather only — never faux |
| Leather (veg-tan) | 3–4mm | Cut | 100% | 350 | 2 | On | Real leather only — never faux |
| Cork | 3mm | Cut | 80% | 500 | 1–2 | On | Low density; burns easily at high power |
| Cardboard | 3mm | Cut | 75% | 700 | 1 | On | Fire risk at slow speeds — keep moving |
| Birch ply | 3mm | Engrave | 40% | 3500 | 1 | On or off | Masking tape reduces smoke staining |
| Basswood | any | Engrave | 35% | 4000 | 1 | On or off | Light wood — lower power for lighter marks |
| MDF | any | Engrave | 45% | 3000 | 1 | On or off | Consistent engrave — good for text |
| Slate | N/A | Engrave | 100% | 600 | 1 | On (low) | Engraving only — cannot cut stone |
| Anodized aluminum (black) | N/A | Engrave | 75% | 3000 | 1 | On (low) | Anodized only — not bare aluminum |
| Anodized aluminum (colored) | N/A | Engrave | 85% | 2500 | 1 | On (low) | Darker colors need less power |
| Black painted metal | N/A | Engrave | 80% | 2500 | 1 | On (low) | Ablates paint coating to reveal metal |
| Rubber stamp material | 4–6mm | Engrave | 70% | 2000 | 1 | On | Use laser-safe rubber; ventilate well |
| Leather (veg-tan) | any | Engrave | 50% | 3000 | 1 | On or off | Adjust power for desired depth/darkness |
| Cork | any | Engrave | 30% | 4000 | 1 | On or off | Porous — low power to avoid charring |
| Cardboard | any | Engrave | 30% | 5000 | 1 | On or off | Low power — fire risk with slow speed |
| Foam board (engraving only) | 5mm | Engrave | 25% | 5000 | 1 | On | Very low power; foam is highly flammable |
| Fabric / felt (wool/cotton) | 2–4mm | Cut | 65% | 600 | 1 | On | Natural fiber only; synthetic may melt |
20W Optical Output Diode Laser — Settings by Material
Settings assume air assist enabled unless noted. Speeds in mm/min. At 20W optical output, speeds increase significantly vs 10W for the same material.
| Material | Thickness | Operation | Power (%) | Speed (mm/min) | Passes | Air Assist | Notes |
|---|---|---|---|---|---|---|---|
| Birch ply (laser-grade) | 3mm | Cut | 100% | 700 | 1 | On | Single pass at 20W with air assist |
| Birch ply (laser-grade) | 6mm | Cut | 100% | 400 | 2 | On | Re-focus between passes for deep cuts |
| Basswood | 3mm | Cut | 100% | 800 | 1 | On | Soft and fast-cutting at 20W |
| MDF | 3mm | Cut | 100% | 600 | 1–2 | On | Heavy smoke — inspect lens after MDF sessions |
| Pine (solid) | 6mm | Cut | 100% | 350 | 2–3 | On | Resin knots resist cutting |
| Balsa | 3mm | Cut | 80% | 1000 | 1 | On | Very fast cut at 20W — reduce power |
| Cast acrylic (dark/opaque) | 3mm | Cut | 100% | 400 | 1–2 | Low | Dark opaque cast acrylic only |
| Leather (veg-tan) | 2mm | Cut | 80% | 800 | 1 | On | Real leather only |
| Leather (veg-tan) | 3–4mm | Cut | 100% | 550 | 1–2 | On | Real leather only |
| Cork | 3mm | Cut | 65% | 800 | 1 | On | Low power — cork catches fire easily |
| Cardboard | 3mm | Cut | 60% | 1200 | 1 | On | Watch for fire at slow speeds |
| Birch ply | 3mm | Engrave | 30% | 4500 | 1 | On or off | Lower power vs 10W at higher speed |
| Basswood | any | Engrave | 25% | 5000 | 1 | On or off | Very light touch at 20W on soft wood |
| Slate | N/A | Engrave | 100% | 1000 | 1 | On (low) | Faster speed vs 10W at same power |
| Anodized aluminum (black) | N/A | Engrave | 55% | 5000 | 1 | On (low) | Much lower power % than 10W |
| Anodized aluminum (colored) | N/A | Engrave | 65% | 4000 | 1 | On (low) | Dark colors engrave at lower settings |
| Black painted metal | N/A | Engrave | 60% | 4000 | 1 | On (low) | Ablate paint layer only |
| Rubber stamp material | 4–6mm | Engrave | 55% | 3000 | 1 | On | Laser-safe rubber only; ventilate |
| Leather (veg-tan) | any | Engrave | 30% | 4500 | 1 | On or off | Adjust power for depth |
| Fabric / felt (wool/cotton) | 2–4mm | Cut | 50% | 1000 | 1 | On | Natural fiber only |
Material-Specific Notes
Cork
Cork is low-density, highly porous, and absorbs laser energy very readily. Use significantly lower power settings than wood of similar thickness. Cork can catch fire at the slower speeds used for denser materials — keep speed up and power down. Cork coasters and cork board engraving produce attractive results at correct settings; over-powered settings produce heavy charring.
Rubber Stamp Material
Laser-safe rubber stamp blanks (sold specifically for laser engraving) produce clean stamps with good resolution on diode lasers. Not all rubber is laser-safe — standard rubber eraser material often contains fillers and plasticizers that produce irritating fumes. Purchase rubber stamp blanks from laser-specific suppliers and confirm they are certified laser-safe.
Fabric and Felt
Natural fiber fabrics (100% cotton, wool, linen, silk) cut and engrave on diode lasers. Synthetic fabrics (polyester, nylon, acrylic) melt rather than cutting cleanly, and some release irritating fumes. Always check fabric composition before lasering. Felt made from polyester blends is common — confirm you have wool felt, not synthetic felt. Air assist at moderate flow prevents the fabric from catching fire on slow-moving sections. Pin or weight fabric flat before cutting to prevent movement.
Foam Board
Standard foam board (polystyrene foam core with paper facing) should only be engraved, not cut, on a diode laser. The polystyrene core produces styrene fumes when heated. Engraving settings should be minimal — just enough to mark the paper surface without heating the foam beneath significantly. For cutting foam board, consider mechanical cutting. This is one of the materials where the fume profile warrants additional caution, particularly in enclosed spaces.
Cardboard
Single-ply cardboard and corrugated cardboard cut well on diode lasers at high speed. The fire risk is real — cardboard can ignite and sustain flame if the laser dwells too long on any area (slow speed, corner pauses in the design, or stops). Monitor cardboard cutting in real time. Do not leave the machine unattended. A spray bottle of water nearby is sensible precaution.
Adjusting These Settings for Your Machine
The process for calibrating any new material:
- Find the material in the table for your machine's power level and note the starting settings.
- Create a test pattern: for cutting, a series of 20mm lines at 80%, 90%, 100%, 120% of the listed speed. For engraving, a series of filled squares at the listed speed but at 80%, 90%, 100%, 110% of the listed power.
- Run the test pattern on a scrap piece of the same material from the same batch.
- Inspect results: for cutting, find the slowest speed that cuts through cleanly. For engraving, find the power level that produces your desired depth and darkness.
- Note the confirmed settings for future use. Store them as a named material preset in LightBurn for fast access.
Building up a library of confirmed settings for your specific machine and your specific material suppliers is one of the most valuable things you can do as a laser operator. The second job on any material goes faster than the first because you already know the settings.
For deeper material-specific guidance, each material has its own dedicated guide with additional context on material selection, technique, and troubleshooting:
- Wood settings guide
- Acrylic guide
- Leather guide
- Slate guide
- Anodized aluminum guide
- Materials you should not laser
If your machine is not cutting or engraving as expected even with these settings, see the laser not cutting through guide — focus errors and dirty lenses are the most common causes of settings that "should" work but don't.
Frequently Asked Questions
How do I convert 10W settings to 20W laser settings?
A 20W laser delivers roughly twice the optical power of a 10W laser. Starting point: increase speed by 70–100% at the same power, or reduce power by 35–50% at the same speed, then test on scrap. The tables on this page provide specific tested values for both power levels — use those directly rather than converting manually when possible.
Why do laser settings vary between machines of the same wattage?
Consumer laser machines often advertise electrical input wattage, not optical output. A "40W" machine may deliver 10–20W optical. Beam quality, focal spot size, air assist pressure, and lens cleanliness also vary between machines. Always test on scrap — treat the tables as a starting point, not a guaranteed setting.
Should I use air assist for engraving or just cutting?
Air assist is most critical for cutting, where it prevents smoke from absorbing laser energy in the cut zone. For engraving, low air assist is helpful for removing smoke from the work area. High air flow on acrylic engraving can cause uneven results by over-cooling the mark — use low or no air assist for acrylic engraving specifically. For wood and leather engraving, light air assist is beneficial.
What does "test on scrap first" actually mean in practice?
Run a small grid of test burns on the same material at varying speeds (hold power constant). For cutting: a series of short lines at 80%, 100%, 120% of the table speed tells you which speed cuts through. For engraving: a grid of small filled squares at varying power levels at constant speed tells you which power produces the depth and darkness you want. 5–10 minutes of testing eliminates the most common cause of failed jobs.
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